Tuesday, March 30, 2010

Four custom pizza peels for a pizzeria in Philadelphia

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This order is being created for Caputo's Pizzeria in Pennsylvania. The first two peels are created out of birch and have 16 inch shaped paddles.
The logos was lasered using an Epilog laser system.

There will be holes placed in the top of the handle to allow them to be hung on the wall...

The other two peels will be also made out of birch, but they will be much larger.  More to follow soon.....






Stay tuned for more updates soon......:-)

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For more information about ordering your own custom board go to:
http://www.splinterswoodworks.com/

Friday, March 19, 2010

Scott Morrison inspired Custom Rocking Chair continues...Part 13...........

The first coat of the oil finish has been applied. Now must sit for over 24 hours..then some steel wool..check out any spots I might have missed...if any then another oil coat,,,sit over 24 hours..steel wool.... Then start the first of three coats of the poly/wax finish....Almost there.....Looks nice if I do say so myself....






 
Custom Bloodwood plugs


 
Custom Footstool




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Stay tuned for more updates soon......:-)

For more information about ordering your own custom board go to:
http://www.splinterswoodworks.com/

Wednesday, March 17, 2010

Scott Morrison inspired Custom Rocking Chair continues...Part 12...........


Here is an accessory to go with the rocking chair.   The stool is finished and the first finish coat has been applied.  A little steelwooling and several coats of poly/wax finish and it will be ready to use.   Rocking chair is almost ready for the first coat of oil finish. 

When chatting with the designer, he said a stool is mandatory when it will be used for rocking with a little one.


It allows the rockee to raise their legs a bit and not have to work so hard rocking. This chair is so comfy they may never get out of it.

It is around 16 inches wide, 8 inches deep and 7 inches tall and made out of the same walnut as the chair. Th legs are made from a piece of Shedua that I had around the shop.  The plugs are the same bloodwood as those in the chair.

The legs have a slight bevel to give a nice classy look to the stool.

We are still fine sanding everything and hope to have a finished photo to display soon.


Here is the stool top during some wet sanding  showing the wood color and grain contrast.....



Stay tuned for more updates soon......:-)

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For more information about ordering your own custom board go to:
http://www.splinterswoodworks.com/

Tuesday, March 16, 2010

Large Custom Four Person Walnut Cribbage Board......UPDATED March 16, 2010


I got my board today ! I luv it, it is more than what I was expecting..

Thank you for the cards, I will be using them for a long time till I can't play with them any more. I will be ordering more boards from you in the future ! Thank you again, I appreciate all of your help, I have been waiting years to have a board like my mothers and you have helped me more than you know !

Thanks so much
Wanita - Wyoming, MI


In any down times I have had while working on the Custom Walnut rocking chair I have been working on smaller projects also to help pay the bills.  Here is the cribbage board after layout and drilling is done.

Final sanding is being done and today I hope to rout the edges, and put the storage box on the back.

Once that is completed I will apply several coats of  hand rubbed poly finish.
 Finish is being applied and drying. 

The lines between the tracks and the lettering are darkened a bit by applying some gel stain to them after the beginning coats of poly.

Once that drys a final coat of poly will seal it all together.


This large board is sure to generate many games of cribbage and years of joy to this Wisconsin family

This Custom Cribbage Board will be made out of dark walnut and is being made for a specific request of a client in Wisconsin.  It is a re-creation of a board that has been played on in their family for years.

The board will be 26 inches long and 11 inches wide. It is a four person board and will have a slot on the back to hold the custom metal pegs when not in play.

This photo is the layout I created based on the input from my client.  Using CorelDraw to lay this drawing out and design gives me great freedom to basically create any board design I want to create or re-create.

Once it is formatted  a ShopBot CNC router will be used  to drill the holes, router the guidelines and do the lettering on the board. The edging and the slot on the back for pegs will be done with a basic router.  I will apply a hand rubbed polyurethane finish once the final sanding has been completed.

This board is different and actually is something I have heard a lot of comments about at shows,  markets and from web inquiries. Folks have trouble following their track around the board. This design will have engraved lines between each track and with the groups of five also separated.  In the future I will include this style as both a regular or custom item.  I think it would really add class to inlay a different color wood in as the guidelines.

In addition, the client has requested that triple S's be placed between holes 30 and 35 for triple skunk, double S's be placed between holes 60 and 65 for double skunk, and one S be placed between 90 and 95 for a standard skunk.  Start has been added after the home pegholes and Game at the pegout hole.

Final photos will be posted as this project nears and reaches completion.

Stay tuned for more updates soon......:-)
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For more information about ordering your own custom board go to:
http://www.splinterswoodworks.com/

Friday, March 5, 2010

Inlayed Maple into Dark Walnut Cribbage board...




Here is the finished board that was shipped to its new owner in Mesa, AZ.


The board was 3 inches wide and 18 inches long.
This is being created for a gentleman in Mesa, Az.  He just learned to play cribbage and liked the board so well that I did for the person teaching him, he had to order his own.  The board is a two person track with each side being a full track for each player.



Stay tuned for more updates soon......:-)

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For more information about ordering your own custom board go to:
http://www.splinterswoodworks.com/

Wednesday, February 24, 2010

Scott Morrison inspired Custom Rocking Chair continues...Part 11...........

The clamps are off and the final sanding has begun.....: -)







Well..........the rockers have just been final adjusted and now have been epoxied and clamped.  They must sit now overnight to dry before we begin the remaining final sanding and then finally the multiple coats of special finish.

In these photos you can see I have clamped directly over each leg and joint to ensure a good bond.






Stay tuned for more updates soon......:-)

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For more information about ordering your own custom board go to:
http://www.splinterswoodworks.com/

Friday, February 19, 2010

Scott Morrison inspired Custom Rocking Chair continues...Part 10...........


The rockers have now been drilled and are dry fitted with the dowels.  Next step will be to epoxy the rockers to the legs. Then all the finish sanding begins.    





Pretty comfy...I just couldn't resist.......:-)


Suppose I should now go work on the rockers.... :-)


Not that anyone is counting, but we have 55 days or less than 8 weeks to go...

The headrest has been glued, clamped, screwed, and plugged.

The back splats are allowed to float freely in the mortises to allow for movement and expansion and therefore not glued.

I added a couple extra boards that I molded and fitted to the bottom of the seat to provide a bit extra support. I know it is over engineering, but the cargo will be precious and Grandpa wanted no chances for failure. Humor me here....I actually think it adds to the uniqueness of the chair myself and will add it to all future chairs.

Sanding is progressing well and will dry fit the dowels for the rockers once a little more sanding is done on the chair and the rockers.



We are getting close...Looking really good if I do say so myself...


Stay tuned for more updates soon......:-)

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For more information about ordering your own custom board go to:
http://www.splinterswoodworks.com/

Monday, February 15, 2010

Scott Morrison inspired Custom Rocking Chair continues...Part 9...........UPDATED......

The rockers are now being fitted to the bottom of the legs....

Once they match...... the dowels will be cut and the epoxy applied to hold them in place....

then the finish sanding will begin......only 57 days to go...




Here is the completed first rocker.  The second rocker is in glueup and tomorrow will be planed, squared, and rounded  to size and shape.
Soon....... we will know if they know how to rock, or if I do........  :-)




Here are the strips being glued up on a form to the shape of the desired rocker.  Lots of clamps and glue..... It is amazing to be able to bend and shape this beautiful walnut .........With all the clamps and the mold and the strips this is very heavy...

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Here are the walnut strips which were cut to form the rockers.

Ten strips each 1/8 inch thick, 1 1/2 inches wide and 53 inches long, for each rocker.....

These were cut from a solid piece of walnut and re-glued in the same order as they were cut, making them look like a solid piece of wood.  By cutting the strips and molding them into shape you get much more flexibility, than if you were to cut the shape out of a solid piece of wood.  very cool concept.... 




Here the arms have been glued, screwed, clamped and now they are free...
 The headrest is almost ready to be glued, screwed and clamped into final place.

The final sanding of this portion must be done before final glueup because once it is glued you are not able to get in in between all the spalts.












After trying several different arm shape, this set of  arms  was chosen, then glued, screwed, and clamped into place. 







These are the bloodwood plugs I created and glued into the holes over the screws. I think it adds a touch more of contrast to an awesome chair.....If i do say so myself..(The future new owner also totally agrees)







STAY TUNED FOR THE NEXT UPDATE...........................................

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For more information about ordering your own custom board go to:
http://www.splinterswoodworks.com/

Saturday, February 13, 2010

Scott Morrison inspired Custom Rocking Chair continues...Part 8.....



Headrest and the splats have been fit together and the arms are still in progress.







The mortises for the head rest have been cut and here I am refining the splats to fit the holes...





Stay tuned for more updates soon......:-)

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For more information about ordering your own custom board go to:
http://www.splinterswoodworks.com/

Thursday, February 11, 2010

Scott Morrison inspired Custom Rocking Chair continues...Part 7.....UPDATE

 UPDATE
Well the clamps did come off and I sanded and shaped all the splats.  Then I decided to spend the rest of the day sanding areas that would be covered up once I glued more.  It will allow me to have a more even sanding job.  Tomorrow the headrest will get mortised and the splats cut to length..  We will see how the rest of the day goes.....  Cheers!!!
********

Today.... These clamps come off and the arms will be be doweled, glued, and screwed on....  

The splats will be further shaped to match the mortises in the seat and then mirrored to the headrest.

Here the legs have been shaped with a bevel and now are being glued and clamped.....

Prior to the glueup 1/2 inch holes were drilled into the top and bottom of the front legs and the bottom of the rear legs for the attachment of the arms and rockers.
The tops of the front legs were given a 10 degree bevel to position the arms at the correct angle.


The white board at the top of the back is only a spacer to help align the back legs.  It will be replaced with the headrest, which will be mortised to hold the top of the spalts once it has been centered to match the seat.

Somewhere in that process I will begin cutting the strips which will make up the rockers.


Here is a jig I created to hold the back splats while they were being sanded, edged, and sized to go into chair back mortises.

Once the splats came out of the form they had to be planed to the proper width to match the mortises and also rounded over on the edges.

They will be cut to length to match the desired height of the headrest.

Once installed they free float in the mortises to allow for flexibility and movement.



Back splats fresh out of the forms and awaiting their turn in the process.

They are 3/8 inch thick, 1 3/8 inches wide, and over three feet long.  The splats were created by laminating three 1/8 inch strips on a form to give me the lumbar bend that is needed.

Once the headrest is positioned the lengths will be adjusted as needed.




If you would like to see what Splinters is doing on this project right now go to the live Shop webcam.  Webcam is operated when work is being done in the shop.

Stay tuned for more updates soon......:-)

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For more information about ordering your own custom board go to:
http://www.splinterswoodworks.com/